Generate stencils using KiKit
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README.md
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README.md
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@ -14,6 +14,16 @@ The following command was used to generate the 2x1 panel of anykeys in `panels/a
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kikit panelize grid --tolerance 10 --space 3 --gridsize 1 2 --tabwidth 3 --tabheight 3 --htabs 0 --vtabs 1 --mousebites 0.3 0.6 -0.1 --radius 0.8 --railsTb 5 --fiducials 10 2.5 1 2 --tooling 5 2.5 1.5 --copperfill anykey.kicad_pcb panels/anykey-x2.kicad_pcb
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kikit panelize grid --tolerance 10 --space 3 --gridsize 1 2 --tabwidth 3 --tabheight 3 --htabs 0 --vtabs 1 --mousebites 0.3 0.6 -0.1 --radius 0.8 --railsTb 5 --fiducials 10 2.5 1 2 --tooling 5 2.5 1.5 --copperfill anykey.kicad_pcb panels/anykey-x2.kicad_pcb
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```
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```
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## Stencil
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[KiKit](https://github.com/yaqwsx/KiKit) was used to generate the 3d-printable stencils in `stencil/`:
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```sh
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kikit stencil createprinted --pcbthickness 1.6 --thickness 0.15 --cutout 'C1,C2,C3,C4,C5,C6,C7,U1,D1,R1' panels/anykey-x2.kicad_pcb stencil/
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```
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Note that currently (2020-11-03) the `--cutout` option is only available on `master`.
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## Documents
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## Documents
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### STM32 reference manual
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### STM32 reference manual
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File diff suppressed because it is too large
Load Diff
File diff suppressed because it is too large
Load Diff
File diff suppressed because it is too large
Load Diff
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@ -0,0 +1,559 @@
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// Generated by SolidPython 1.0.1 on 2020-11-03 14:20:42
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$fa = 0.4; $fs = 0.4;
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rotate(a = 0, v = [1, 0, 0]) {
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difference() {
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scale(v = [1, 1, 1]) {
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difference() {
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linear_extrude(height = 1.4500000000) {
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offset(r = 1.0000000000) {
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import(file = "/home/luca/projects/anykey/stencil/anykey-x2-EdgeCuts.dxf", origin = [0, 0]);
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}
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}
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translate(v = [0, 0, 0.1500000000]) {
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linear_extrude(height = 1.4500000000) {
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translate(v = [0, 0, 0]) {
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import(file = "/home/luca/projects/anykey/stencil/anykey-x2-EdgeCuts.dxf", origin = [0, 0]);
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}
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}
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}
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}
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}
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linear_extrude(center = true, height = 0.6000000000) {
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translate(v = [0, 0, 0]) {
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import(file = "/home/luca/projects/anykey/stencil/anykey-x2-PasteBottom.dxf", origin = [0, 0]);
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}
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}
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scale(v = [0.0000010000, -0.0000010000, 1]) {
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linear_extrude(center = true, height = 0.6000000000) {
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polygon(paths = [[0, 1, 2, 3, 4]], points = [[69020000.0000000000, 66270000.0000000000], [69020000.0000000000, 67730000.0000000000], [71980000.0000000000, 67730000.0000000000], [71980000.0000000000, 66270000.0000000000], [69020000.0000000000, 66270000.0000000000]]);
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}
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}
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scale(v = [0.0000010000, -0.0000010000, 1]) {
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linear_extrude(center = true, height = 0.6000000000) {
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polygon(paths = [[0, 1, 2, 3, 4]], points = [[66874700.0000000000, 82510100.0000000000], [66210100.0000000000, 83174700.0000000000], [67525300.0000000000, 84490000.0000000000], [68190000.0000000000, 83825300.0000000000], [66874700.0000000000, 82510100.0000000000]]);
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}
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}
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scale(v = [0.0000010000, -0.0000010000, 1]) {
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linear_extrude(center = true, height = 0.6000000000) {
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polygon(paths = [[0, 1, 2, 3, 4]], points = [[68825300.0000000000, 72410100.0000000000], [67510100.0000000000, 73725300.0000000000], [68174700.0000000000, 74390000.0000000000], [69490000.0000000000, 73074700.0000000000], [68825300.0000000000, 72410100.0000000000]]);
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}
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}
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scale(v = [0.0000010000, -0.0000010000, 1]) {
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linear_extrude(center = true, height = 0.6000000000) {
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polygon(paths = [[0, 1, 2, 3, 4]], points = [[73174700.0000000000, 85490000.0000000000], [74490000.0000000000, 84174700.0000000000], [73825300.0000000000, 83510100.0000000000], [72510100.0000000000, 84825300.0000000000], [73174700.0000000000, 85490000.0000000000]]);
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}
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}
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scale(v = [0.0000010000, -0.0000010000, 1]) {
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linear_extrude(center = true, height = 0.6000000000) {
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polygon(paths = [[0, 1, 2, 3, 4]], points = [[71670000.0000000000, 64930000.0000000000], [71670000.0000000000, 63070000.0000000000], [70730000.0000000000, 63070000.0000000000], [70730000.0000000000, 64930000.0000000000], [71670000.0000000000, 64930000.0000000000]]);
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}
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}
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scale(v = [0.0000010000, -0.0000010000, 1]) {
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linear_extrude(center = true, height = 0.6000000000) {
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polygon(paths = [[0, 1, 2, 3, 4]], points = [[74070000.0000000000, 62530000.0000000000], [74070000.0000000000, 63470000.0000000000], [75930000.0000000000, 63470000.0000000000], [75930000.0000000000, 62530000.0000000000], [74070000.0000000000, 62530000.0000000000]]);
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}
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}
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scale(v = [0.0000010000, -0.0000010000, 1]) {
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linear_extrude(center = true, height = 0.6000000000) {
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polygon(paths = [[0, 1, 2, 3, 4]], points = [[67300000.0000000000, 62250000.0000000000], [67300000.0000000000, 65750000.0000000000], [70700000.0000000000, 65750000.0000000000], [70700000.0000000000, 62250000.0000000000], [67300000.0000000000, 62250000.0000000000]]);
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}
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}
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scale(v = [0.0000010000, -0.0000010000, 1]) {
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linear_extrude(center = true, height = 0.6000000000) {
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polygon(paths = [[0, 1, 2, 3, 4]], points = [[65470000.0000000000, 62330000.0000000000], [65470000.0000000000, 63270000.0000000000], [67330000.0000000000, 63270000.0000000000], [67330000.0000000000, 62330000.0000000000], [65470000.0000000000, 62330000.0000000000]]);
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}
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}
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scale(v = [0.0000010000, -0.0000010000, 1]) {
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linear_extrude(center = true, height = 0.6000000000) {
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polygon(paths = [[0, 1, 2, 3, 4]], points = [[76930000.0000000000, 74470000.0000000000], [76930000.0000000000, 73530000.0000000000], [75070000.0000000000, 73530000.0000000000], [75070000.0000000000, 74470000.0000000000], [76930000.0000000000, 74470000.0000000000]]);
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}
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}
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scale(v = [0.0000010000, -0.0000010000, 1]) {
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linear_extrude(center = true, height = 0.6000000000) {
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polygon(paths = [[0, 1, 2, 3, 4]], points = [[70000000.0000000000, 85000000.0000000000], [70000000.0000000000, 87000000.0000000000], [72000000.0000000000, 87000000.0000000000], [72000000.0000000000, 85000000.0000000000], [70000000.0000000000, 85000000.0000000000]]);
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}
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}
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scale(v = [0.0000010000, -0.0000010000, 1]) {
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linear_extrude(center = true, height = 0.6000000000) {
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polygon(paths = [[0, 1, 2, 3, 4]], points = [[54020000.0000000000, 66270000.0000000000], [54020000.0000000000, 67730000.0000000000], [56980000.0000000000, 67730000.0000000000], [56980000.0000000000, 66270000.0000000000], [54020000.0000000000, 66270000.0000000000]]);
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}
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}
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scale(v = [0.0000010000, -0.0000010000, 1]) {
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linear_extrude(center = true, height = 0.6000000000) {
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polygon(paths = [[0, 1, 2, 3, 4]], points = [[51874700.0000000000, 82510100.0000000000], [51210100.0000000000, 83174700.0000000000], [52525300.0000000000, 84490000.0000000000], [53190000.0000000000, 83825300.0000000000], [51874700.0000000000, 82510100.0000000000]]);
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}
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}
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scale(v = [0.0000010000, -0.0000010000, 1]) {
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linear_extrude(center = true, height = 0.6000000000) {
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polygon(paths = [[0, 1, 2, 3, 4]], points = [[53825300.0000000000, 72410100.0000000000], [52510100.0000000000, 73725300.0000000000], [53174700.0000000000, 74390000.0000000000], [54490000.0000000000, 73074700.0000000000], [53825300.0000000000, 72410100.0000000000]]);
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}
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}
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scale(v = [0.0000010000, -0.0000010000, 1]) {
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linear_extrude(center = true, height = 0.6000000000) {
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polygon(paths = [[0, 1, 2, 3, 4]], points = [[58174700.0000000000, 85490000.0000000000], [59490000.0000000000, 84174700.0000000000], [58825300.0000000000, 83510100.0000000000], [57510100.0000000000, 84825300.0000000000], [58174700.0000000000, 85490000.0000000000]]);
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}
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}
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scale(v = [0.0000010000, -0.0000010000, 1]) {
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linear_extrude(center = true, height = 0.6000000000) {
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polygon(paths = [[0, 1, 2, 3, 4]], points = [[56670000.0000000000, 64930000.0000000000], [56670000.0000000000, 63070000.0000000000], [55730000.0000000000, 63070000.0000000000], [55730000.0000000000, 64930000.0000000000], [56670000.0000000000, 64930000.0000000000]]);
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|
}
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||||||
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}
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||||||
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scale(v = [0.0000010000, -0.0000010000, 1]) {
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||||||
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linear_extrude(center = true, height = 0.6000000000) {
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|
polygon(paths = [[0, 1, 2, 3, 4]], points = [[59070000.0000000000, 62530000.0000000000], [59070000.0000000000, 63470000.0000000000], [60930000.0000000000, 63470000.0000000000], [60930000.0000000000, 62530000.0000000000], [59070000.0000000000, 62530000.0000000000]]);
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||||||
|
}
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||||||
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}
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||||||
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scale(v = [0.0000010000, -0.0000010000, 1]) {
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||||||
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linear_extrude(center = true, height = 0.6000000000) {
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polygon(paths = [[0, 1, 2, 3, 4]], points = [[52300000.0000000000, 62250000.0000000000], [52300000.0000000000, 65750000.0000000000], [55700000.0000000000, 65750000.0000000000], [55700000.0000000000, 62250000.0000000000], [52300000.0000000000, 62250000.0000000000]]);
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||||||
|
}
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||||||
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}
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||||||
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scale(v = [0.0000010000, -0.0000010000, 1]) {
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||||||
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linear_extrude(center = true, height = 0.6000000000) {
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|
polygon(paths = [[0, 1, 2, 3, 4]], points = [[50470000.0000000000, 62330000.0000000000], [50470000.0000000000, 63270000.0000000000], [52330000.0000000000, 63270000.0000000000], [52330000.0000000000, 62330000.0000000000], [50470000.0000000000, 62330000.0000000000]]);
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||||||
|
}
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}
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scale(v = [0.0000010000, -0.0000010000, 1]) {
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||||||
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linear_extrude(center = true, height = 0.6000000000) {
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polygon(paths = [[0, 1, 2, 3, 4]], points = [[61930000.0000000000, 74470000.0000000000], [61930000.0000000000, 73530000.0000000000], [60070000.0000000000, 73530000.0000000000], [60070000.0000000000, 74470000.0000000000], [61930000.0000000000, 74470000.0000000000]]);
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|
}
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}
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scale(v = [0.0000010000, -0.0000010000, 1]) {
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linear_extrude(center = true, height = 0.6000000000) {
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polygon(paths = [[0, 1, 2, 3, 4]], points = [[55000000.0000000000, 85000000.0000000000], [55000000.0000000000, 87000000.0000000000], [57000000.0000000000, 87000000.0000000000], [57000000.0000000000, 85000000.0000000000], [55000000.0000000000, 85000000.0000000000]]);
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}
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}
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}
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}
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/***********************************************
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********* SolidPython code: **********
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************************************************
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import pcbnew
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from pcbnew import wxPoint
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import numpy as np
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from kikit.common import *
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from kikit.defs import *
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from kikit.substrate import Substrate, extractRings, toShapely, linestringToKicad
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from kikit.export import gerberImpl, pasteDxfExport
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import solid
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import solid.utils
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import subprocess
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from kikit.common import removeComponents, parseReferences
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from shapely.geometry import Point
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from kikit import pcbnew_compatibility
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OUTER_BORDER = fromMm(7.5)
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INNER_BORDER = fromMm(5)
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MOUNTING_HOLES_COUNT = 3
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MOUNTING_HOLE_R = fromMm(1)
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HOLE_SPACING = fromMm(20)
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def addBottomCounterpart(board, item):
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item = item.Duplicate()
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item.SetLayer(Layer.B_Paste)
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board.Add(item)
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def addRoundedCorner(board, center, start, end, thickness):
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corner = pcbnew.PCB_SHAPE()
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corner.SetShape(STROKE_T.S_ARC)
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corner.SetCenter(wxPoint(center[0], center[1]))
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corner.SetArcStart(wxPoint(start[0], start[1]))
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if np.cross(start - center, end - center) > 0:
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corner.SetAngle(fromDegrees(90))
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else:
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corner.SetAngle(fromDegrees(-90))
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corner.SetWidth(thickness)
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corner.SetLayer(Layer.F_Paste)
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board.Add(corner)
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addBottomCounterpart(board, corner)
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def addLine(board, start, end, thickness):
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line = pcbnew.PCB_SHAPE()
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line.SetShape(STROKE_T.S_SEGMENT)
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line.SetStart(wxPoint(start[0], start[1]))
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line.SetEnd(wxPoint(end[0], end[1]))
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line.SetWidth(thickness)
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line.SetLayer(Layer.F_Paste)
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board.Add(line)
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addBottomCounterpart(board, line)
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def addBite(board, origin, direction, normal, thickness):
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"""
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Adds a bite to the stencil, direction points to the bridge, normal points
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inside the stencil
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"""
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direction = normalize(direction) * thickness
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normal = normalize(normal) * thickness
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center = wxPoint(origin[0], origin[1]) + wxPoint(normal[0], normal[1])
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start = origin
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end = center + wxPoint(direction[0], direction[1])
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# addLine(board, end, end + normal / 2, thickness)
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addRoundedCorner(board, center, start, end, thickness)
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def numberOfCuts(length, bridgeWidth, bridgeSpacing):
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"""
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Return number of bridges which fit inside the length and cut length
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"""
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count = int(np.floor((length + bridgeWidth) / (bridgeWidth + bridgeSpacing)))
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cutLength = (length - (count - 1) * bridgeWidth) / count
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return count, cutLength
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def addFrame(board, rect, bridgeWidth, bridgeSpacing, clearance):
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"""
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Add rectangular frame to the board
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"""
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R=fromMm(1)
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corners = [
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(tl(rect), wxPoint(R, 0), wxPoint(0, R)), # TL
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(tr(rect), wxPoint(0, R), wxPoint(-R, 0)), # TR
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(br(rect), wxPoint(-R, 0), wxPoint(0, -R)), # BR
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(bl(rect), wxPoint(0, -R), wxPoint(R, 0)) # BL
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]
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for c, sOffset, eOffset in corners:
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addRoundedCorner(board, c + sOffset + eOffset, c + sOffset, c + eOffset, clearance)
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count, cutLength = numberOfCuts(rect.GetWidth() - 2 * R, bridgeWidth, bridgeSpacing)
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for i in range(count):
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start = rect.GetX() + R + i * bridgeWidth + i * cutLength
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end = start + cutLength
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y1, y2 = rect.GetY(), rect.GetY() + rect.GetHeight()
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addLine(board, wxPoint(start, y1), wxPoint(end, y1), clearance)
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if i != 0:
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addBite(board, wxPoint(start, y1), wxPoint(-1, 0), wxPoint(0, 1), clearance)
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if i != count - 1:
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addBite(board, wxPoint(end, y1), wxPoint(1, 0), wxPoint(0, 1), clearance)
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addLine(board, wxPoint(start, y2), wxPoint(end, y2), clearance)
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if i != 0:
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addBite(board, wxPoint(start, y2), wxPoint(-1, 0), wxPoint(0, -1), clearance)
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if i != count - 1:
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addBite(board, wxPoint(end, y2), wxPoint(1, 0), wxPoint(0, -1), clearance)
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count, cutLength = numberOfCuts(rect.GetHeight() - 2 * R, bridgeWidth, bridgeSpacing)
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for i in range(count):
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start = rect.GetY() + R + i * bridgeWidth + i * cutLength
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end = start + cutLength
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x1, x2 = rect.GetX(), rect.GetX() + rect.GetWidth()
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addLine(board, wxPoint(x1, start), wxPoint(x1, end), clearance)
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if i != 0:
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addBite(board, wxPoint(x1, start), wxPoint(0, -1), wxPoint(1, 0), clearance)
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if i != count - 1:
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||||||
|
addBite(board, wxPoint(x1, end), wxPoint(0, 1), wxPoint(1, 0), clearance)
|
||||||
|
addLine(board, wxPoint(x2, start), wxPoint(x2, end), clearance)
|
||||||
|
if i != 0:
|
||||||
|
addBite(board, wxPoint(x2, start), wxPoint(0, -1), wxPoint(-1, 0), clearance)
|
||||||
|
if i != count - 1:
|
||||||
|
addBite(board, wxPoint(x2, end), wxPoint(0, 1), wxPoint(-1, 0), clearance)
|
||||||
|
|
||||||
|
def addHole(board, position, radius):
|
||||||
|
circle = pcbnew.PCB_SHAPE()
|
||||||
|
circle.SetShape(STROKE_T.S_CIRCLE)
|
||||||
|
circle.SetCenter(wxPoint(position[0], position[1]))
|
||||||
|
circle.SetArcStart(wxPoint(position[0], position[1]) + wxPoint(radius/2, 0))
|
||||||
|
circle.SetWidth(radius)
|
||||||
|
circle.SetLayer(Layer.F_Paste)
|
||||||
|
board.Add(circle)
|
||||||
|
addBottomCounterpart(board, circle)
|
||||||
|
|
||||||
|
def addJigFrame(board, jigFrameSize, bridgeWidth=fromMm(2),
|
||||||
|
bridgeSpacing=fromMm(10), clearance=fromMm(0.5)):
|
||||||
|
"""
|
||||||
|
Given a Pcbnew board finds the board outline and creates a stencil for
|
||||||
|
KiKit's stencil jig.
|
||||||
|
|
||||||
|
Mainly, adds mounting holes and mouse bites to define the panel outline.
|
||||||
|
|
||||||
|
jigFrameSize is a tuple (width, height).
|
||||||
|
"""
|
||||||
|
bBox = findBoardBoundingBox(board)
|
||||||
|
frameSize = rectByCenter(rectCenter(bBox),
|
||||||
|
jigFrameSize[0] + 2 * (OUTER_BORDER + INNER_BORDER),
|
||||||
|
jigFrameSize[1] + 2 * (OUTER_BORDER + INNER_BORDER))
|
||||||
|
cutSize = rectByCenter(rectCenter(bBox),
|
||||||
|
jigFrameSize[0] + 2 * (OUTER_BORDER + INNER_BORDER) - fromMm(1),
|
||||||
|
jigFrameSize[1] + 2 * (OUTER_BORDER + INNER_BORDER) - fromMm(1))
|
||||||
|
addFrame(board, cutSize, bridgeWidth, bridgeSpacing, clearance)
|
||||||
|
|
||||||
|
for i in range(MOUNTING_HOLES_COUNT):
|
||||||
|
x = frameSize.GetX() + OUTER_BORDER / 2 + (i + 1) * (frameSize.GetWidth() - OUTER_BORDER) / (MOUNTING_HOLES_COUNT + 1)
|
||||||
|
addHole(board, wxPoint(x, OUTER_BORDER / 2 + frameSize.GetY()), MOUNTING_HOLE_R)
|
||||||
|
addHole(board, wxPoint(x, - OUTER_BORDER / 2 +frameSize.GetY() + frameSize.GetHeight()), MOUNTING_HOLE_R)
|
||||||
|
for i in range(MOUNTING_HOLES_COUNT):
|
||||||
|
y = frameSize.GetY() + OUTER_BORDER / 2 + (i + 1) * (frameSize.GetHeight() - OUTER_BORDER) / (MOUNTING_HOLES_COUNT + 1)
|
||||||
|
addHole(board, wxPoint(OUTER_BORDER / 2 + frameSize.GetX(), y), MOUNTING_HOLE_R)
|
||||||
|
addHole(board, wxPoint(- OUTER_BORDER / 2 +frameSize.GetX() + frameSize.GetWidth(), y), MOUNTING_HOLE_R)
|
||||||
|
|
||||||
|
PIN_TOLERANCE = fromMm(0.05)
|
||||||
|
addHole(board, tl(frameSize) + wxPoint(OUTER_BORDER / 2, OUTER_BORDER / 2), MOUNTING_HOLE_R + PIN_TOLERANCE)
|
||||||
|
addHole(board, tr(frameSize) + wxPoint(-OUTER_BORDER / 2, OUTER_BORDER / 2), MOUNTING_HOLE_R + PIN_TOLERANCE)
|
||||||
|
addHole(board, br(frameSize) + wxPoint(-OUTER_BORDER / 2, -OUTER_BORDER / 2), MOUNTING_HOLE_R + PIN_TOLERANCE)
|
||||||
|
addHole(board, bl(frameSize) + wxPoint(OUTER_BORDER / 2, -OUTER_BORDER / 2), MOUNTING_HOLE_R + PIN_TOLERANCE)
|
||||||
|
|
||||||
|
def jigMountingHoles(jigFrameSize, origin=wxPoint(0, 0)):
|
||||||
|
""" Get list of all mounting holes in a jig of given size """
|
||||||
|
w, h = jigFrameSize
|
||||||
|
holes = [
|
||||||
|
wxPoint(0, (w + INNER_BORDER) / 2),
|
||||||
|
wxPoint(0, -(w + INNER_BORDER) / 2),
|
||||||
|
wxPoint((h + INNER_BORDER) / 2, 0),
|
||||||
|
wxPoint(-(h + INNER_BORDER) / 2, 0),
|
||||||
|
]
|
||||||
|
return [x + origin for x in holes]
|
||||||
|
|
||||||
|
def createOuterPolygon(board, jigFrameSize, outerBorder):
|
||||||
|
bBox = findBoardBoundingBox(board)
|
||||||
|
centerpoint = rectCenter(bBox)
|
||||||
|
holes = jigMountingHoles(jigFrameSize, centerpoint)
|
||||||
|
|
||||||
|
outerSubstrate = Substrate(collectEdges(board, "Edge.Cuts"))
|
||||||
|
outerSubstrate.substrates = outerSubstrate.substrates.buffer(outerBorder)
|
||||||
|
tabs = []
|
||||||
|
for hole in holes:
|
||||||
|
tab, _ = outerSubstrate.tab(hole, centerpoint - hole, INNER_BORDER, fromMm(1000))
|
||||||
|
tabs.append(tab)
|
||||||
|
outerSubstrate.union(tabs)
|
||||||
|
outerSubstrate.union([Point(x).buffer(INNER_BORDER / 2) for x in holes])
|
||||||
|
outerSubstrate.millFillets(fromMm(3))
|
||||||
|
return outerSubstrate.exterior(), holes
|
||||||
|
|
||||||
|
def createOffsetPolygon(board, offset):
|
||||||
|
outerSubstrate = Substrate(collectEdges(board, "Edge.Cuts"))
|
||||||
|
outerSubstrate.substrates = outerSubstrate.substrates.buffer(offset)
|
||||||
|
return outerSubstrate.exterior()
|
||||||
|
|
||||||
|
def m2countersink():
|
||||||
|
HEAD_DIA = fromMm(4.5)
|
||||||
|
HOLE_LEN = fromMm(10)
|
||||||
|
SINK_EXTRA = fromMm(0.3)
|
||||||
|
sinkH = np.sqrt(HEAD_DIA**2 / 4)
|
||||||
|
|
||||||
|
sink = solid.cylinder(d1=0, d2=HEAD_DIA, h=sinkH)
|
||||||
|
sinkE = solid.cylinder(d=HEAD_DIA, h=SINK_EXTRA)
|
||||||
|
hole = solid.cylinder(h=HOLE_LEN, d=fromMm(2))
|
||||||
|
return sinkE + solid.utils.down(sinkH)(sink) + solid.utils.down(HOLE_LEN)(hole)
|
||||||
|
|
||||||
|
def mirrorX(linestring, origin):
|
||||||
|
return [(2 * origin - x, y) for x, y in linestring]
|
||||||
|
|
||||||
|
def makeRegister(board, jigFrameSize, jigThickness, pcbThickness,
|
||||||
|
outerBorder, innerBorder, tolerance, topSide):
|
||||||
|
bBox = findBoardBoundingBox(board)
|
||||||
|
centerpoint = rectCenter(bBox)
|
||||||
|
|
||||||
|
top = jigThickness - fromMm(0.15)
|
||||||
|
pcbBottom = jigThickness - pcbThickness
|
||||||
|
|
||||||
|
outerPolygon, holes = createOuterPolygon(board, jigFrameSize, outerBorder)
|
||||||
|
outerRing = outerPolygon.exterior.coords
|
||||||
|
if topSide:
|
||||||
|
outerRing = mirrorX(outerRing, centerpoint[0])
|
||||||
|
body = solid.linear_extrude(height=top, convexity=10)(solid.polygon(
|
||||||
|
outerRing))
|
||||||
|
|
||||||
|
innerRing = createOffsetPolygon(board, - innerBorder).exterior.coords
|
||||||
|
if topSide:
|
||||||
|
innerRing = mirrorX(innerRing, centerpoint[0])
|
||||||
|
innerCutout = solid.utils.down(jigThickness)(
|
||||||
|
solid.linear_extrude(height=3 * jigThickness, convexity=10)(solid.polygon(innerRing)))
|
||||||
|
registerRing = createOffsetPolygon(board, tolerance).exterior.coords
|
||||||
|
if topSide:
|
||||||
|
registerRing = mirrorX(registerRing, centerpoint[0])
|
||||||
|
registerCutout = solid.utils.up(jigThickness - pcbThickness)(
|
||||||
|
solid.linear_extrude(height=jigThickness, convexity=10)(solid.polygon(registerRing)))
|
||||||
|
|
||||||
|
register = body - innerCutout - registerCutout
|
||||||
|
for hole in holes:
|
||||||
|
register = register - solid.translate([hole[0], hole[1], top])(m2countersink())
|
||||||
|
return solid.scale(toMm(1))(
|
||||||
|
solid.translate([-centerpoint[0], -centerpoint[1], 0])(register))
|
||||||
|
|
||||||
|
def makeTopRegister(board, jigFrameSize, jigThickness, pcbThickness,
|
||||||
|
outerBorder=fromMm(3), innerBorder=fromMm(1),
|
||||||
|
tolerance=fromMm(0.05)):
|
||||||
|
"""
|
||||||
|
Create a SolidPython representation of the top register
|
||||||
|
"""
|
||||||
|
print("Top")
|
||||||
|
return makeRegister(board, jigFrameSize, jigThickness, pcbThickness,
|
||||||
|
outerBorder, innerBorder, tolerance, True)
|
||||||
|
|
||||||
|
def makeBottomRegister(board, jigFrameSize, jigThickness, pcbThickness,
|
||||||
|
outerBorder=fromMm(3), innerBorder=fromMm(1),
|
||||||
|
tolerance=fromMm(0.05)):
|
||||||
|
"""
|
||||||
|
Create a SolidPython representation of the top register
|
||||||
|
"""
|
||||||
|
print("Bottom")
|
||||||
|
return makeRegister(board, jigFrameSize, jigThickness, pcbThickness,
|
||||||
|
outerBorder, innerBorder, tolerance, False)
|
||||||
|
|
||||||
|
def renderScad(infile, outfile):
|
||||||
|
infile = os.path.abspath(infile)
|
||||||
|
outfile = os.path.abspath(outfile)
|
||||||
|
subprocess.check_call(["openscad", "-o", outfile, infile])
|
||||||
|
|
||||||
|
def shapelyToSHAPE_POLY_SET(polygon):
|
||||||
|
p = pcbnew.SHAPE_POLY_SET()
|
||||||
|
print(polygon.exterior)
|
||||||
|
p.AddOutline(linestringToKicad(polygon.exterior))
|
||||||
|
return p
|
||||||
|
|
||||||
|
def cutoutComponents(board, components):
|
||||||
|
topCutout = extractComponentPolygons(components, "F.CrtYd")
|
||||||
|
for polygon in topCutout:
|
||||||
|
zone = pcbnew.PCB_SHAPE()
|
||||||
|
zone.SetShape(STROKE_T.S_POLYGON)
|
||||||
|
zone.SetPolyShape(shapelyToSHAPE_POLY_SET(polygon))
|
||||||
|
zone.SetLayer(Layer.F_Paste)
|
||||||
|
board.Add(zone)
|
||||||
|
bottomCutout = extractComponentPolygons(components, "B.CrtYd")
|
||||||
|
for polygon in bottomCutout:
|
||||||
|
zone = pcbnew.PCB_SHAPE()
|
||||||
|
zone.SetShape(STROKE_T.S_POLYGON)
|
||||||
|
zone.SetPolyShape(shapelyToSHAPE_POLY_SET(polygon))
|
||||||
|
zone.SetLayer(Layer.B_Paste)
|
||||||
|
board.Add(zone)
|
||||||
|
|
||||||
|
|
||||||
|
from pathlib import Path
|
||||||
|
import os
|
||||||
|
|
||||||
|
def create(inputboard, outputdir, jigsize, jigthickness, pcbthickness,
|
||||||
|
registerborder, tolerance, ignore, cutout):
|
||||||
|
board = pcbnew.LoadBoard(inputboard)
|
||||||
|
refs = parseReferences(ignore)
|
||||||
|
removeComponents(board, refs)
|
||||||
|
|
||||||
|
Path(outputdir).mkdir(parents=True, exist_ok=True)
|
||||||
|
|
||||||
|
jigsize = (fromMm(jigsize[0]), fromMm(jigsize[1]))
|
||||||
|
addJigFrame(board, jigsize)
|
||||||
|
cutoutComponents(board, getComponents(board, parseReferences(cutout)))
|
||||||
|
|
||||||
|
stencilFile = os.path.join(outputdir, "stencil.kicad_pcb")
|
||||||
|
board.Save(stencilFile)
|
||||||
|
|
||||||
|
plotPlan = [
|
||||||
|
# name, id, comment
|
||||||
|
("PasteBottom", pcbnew.B_Paste, "Paste Bottom"),
|
||||||
|
("PasteTop", pcbnew.F_Paste, "Paste top"),
|
||||||
|
]
|
||||||
|
gerberDir = os.path.join(outputdir, "gerber")
|
||||||
|
gerberImpl(stencilFile, gerberDir, plotPlan, False)
|
||||||
|
gerbers = [os.path.join(gerberDir, x) for x in os.listdir(gerberDir)]
|
||||||
|
subprocess.check_call(["zip", "-j",
|
||||||
|
os.path.join(outputdir, "gerbers.zip")] + gerbers)
|
||||||
|
|
||||||
|
jigthickness = fromMm(jigthickness)
|
||||||
|
pcbthickness = fromMm(pcbthickness)
|
||||||
|
outerBorder, innerBorder = fromMm(registerborder[0]), fromMm(registerborder[1])
|
||||||
|
tolerance = fromMm(tolerance)
|
||||||
|
topRegister = makeTopRegister(board, jigsize,jigthickness, pcbthickness,
|
||||||
|
outerBorder, innerBorder, tolerance)
|
||||||
|
bottomRegister = makeBottomRegister(board, jigsize,jigthickness, pcbthickness,
|
||||||
|
outerBorder, innerBorder, tolerance)
|
||||||
|
|
||||||
|
topRegisterFile = os.path.join(outputdir, "topRegister.scad")
|
||||||
|
solid.scad_render_to_file(topRegister, topRegisterFile)
|
||||||
|
renderScad(topRegisterFile, os.path.join(outputdir, "topRegister.stl"))
|
||||||
|
|
||||||
|
bottomRegisterFile = os.path.join(outputdir, "bottomRegister.scad")
|
||||||
|
solid.scad_render_to_file(bottomRegister, bottomRegisterFile)
|
||||||
|
renderScad(bottomRegisterFile, os.path.join(outputdir, "bottomRegister.stl"))
|
||||||
|
|
||||||
|
def printedStencilSubstrate(outlineDxf, thickness, frameHeight, frameWidth, frameClearance):
|
||||||
|
bodyOffset = solid.utils.up(0) if frameWidth + frameClearance == 0 else solid.offset(r=frameWidth + frameClearance)
|
||||||
|
body = solid.linear_extrude(height=thickness + frameHeight)(
|
||||||
|
bodyOffset(solid.import_dxf(outlineDxf)))
|
||||||
|
boardOffset = solid.utils.up(0) if frameClearance == 0 else solid.offset(r=frameClearance)
|
||||||
|
board = solid.utils.up(thickness)(
|
||||||
|
solid.linear_extrude(height=thickness + frameHeight)(
|
||||||
|
boardOffset(solid.import_dxf(outlineDxf))))
|
||||||
|
return body - board
|
||||||
|
|
||||||
|
def getComponents(board, references):
|
||||||
|
"""
|
||||||
|
Return a list of components based on designator
|
||||||
|
"""
|
||||||
|
return [m for m in board.GetModules() if m.GetReference() in references]
|
||||||
|
|
||||||
|
def collectModuleEdges(module, layerName):
|
||||||
|
"""
|
||||||
|
Return all edges on given layer in given module
|
||||||
|
"""
|
||||||
|
return [e for e in module.GraphicalItems() if e.GetLayerName() == layerName]
|
||||||
|
|
||||||
|
def extractComponentPolygons(modules, srcLayer):
|
||||||
|
"""
|
||||||
|
Return a list of shapely polygons with holes for already placed components.
|
||||||
|
The source layer defines the geometry on which the cutout is computed.
|
||||||
|
Usually it a font or back courtyard
|
||||||
|
"""
|
||||||
|
polygons = []
|
||||||
|
for m in modules:
|
||||||
|
edges = collectModuleEdges(m, srcLayer)
|
||||||
|
for ring in extractRings(edges):
|
||||||
|
polygons.append(toShapely(ring, edges))
|
||||||
|
return polygons
|
||||||
|
|
||||||
|
def printedStencil(outlineDxf, holesDxf, extraHoles, thickness, frameHeight, frameWidth,
|
||||||
|
frameClearance, enlargeHoles, front):
|
||||||
|
zScale = -1 if front else 1
|
||||||
|
xRotate = 180 if front else 0
|
||||||
|
substrate = solid.scale([1, 1, zScale])(printedStencilSubstrate(outlineDxf,
|
||||||
|
thickness, frameHeight, frameWidth, frameClearance))
|
||||||
|
holesOffset = solid.utils.up(0) if enlargeHoles == 0 else solid.offset(delta=enlargeHoles)
|
||||||
|
holes = solid.linear_extrude(height=4*thickness, center=True)(
|
||||||
|
holesOffset(solid.import_dxf(holesDxf)))
|
||||||
|
substrate -= holes
|
||||||
|
for h in extraHoles:
|
||||||
|
substrate -= solid.scale([toMm(1), -toMm(1), 1])(
|
||||||
|
solid.linear_extrude(height=4*thickness, center=True)(
|
||||||
|
solid.polygon(h.exterior.coords)))
|
||||||
|
return solid.rotate(a=xRotate, v=[1, 0, 0])(substrate)
|
||||||
|
|
||||||
|
def createPrinted(inputboard, outputdir, pcbthickness, thickness, framewidth,
|
||||||
|
ignore, cutout, frameclearance, enlargeholes):
|
||||||
|
"""
|
||||||
|
Create a 3D printed self-registering stencil.
|
||||||
|
"""
|
||||||
|
board = pcbnew.LoadBoard(inputboard)
|
||||||
|
refs = parseReferences(ignore)
|
||||||
|
cutoutComponents = getComponents(board, parseReferences(cutout))
|
||||||
|
removeComponents(board, refs)
|
||||||
|
Path(outputdir).mkdir(parents=True, exist_ok=True)
|
||||||
|
|
||||||
|
# We create the stencil based on DXF export. Using it avoids the necessity
|
||||||
|
# to interpret KiCAD PAD shapes which constantly change with newer and newer
|
||||||
|
# versions.
|
||||||
|
height = min(pcbthickness, max(0.5, pcbthickness - 0.3))
|
||||||
|
bottomPaste, topPaste, outline = pasteDxfExport(board, outputdir)
|
||||||
|
topCutout = extractComponentPolygons(cutoutComponents, "F.CrtYd")
|
||||||
|
bottomCutout = extractComponentPolygons(cutoutComponents, "B.CrtYd")
|
||||||
|
topStencil = printedStencil(outline, topPaste, topCutout, thickness, height,
|
||||||
|
framewidth, frameclearance, enlargeholes, True)
|
||||||
|
bottomStencil = printedStencil(outline, bottomPaste, bottomCutout, thickness,
|
||||||
|
height, framewidth, frameclearance, enlargeholes, False)
|
||||||
|
|
||||||
|
bottomStencilFile = os.path.join(outputdir, "bottomStencil.scad")
|
||||||
|
solid.scad_render_to_file(bottomStencil, bottomStencilFile,
|
||||||
|
file_header=f'$fa = 0.4; $fs = 0.4;', include_orig_code=True)
|
||||||
|
renderScad(bottomStencilFile, os.path.join(outputdir, "bottomStencil.stl"))
|
||||||
|
|
||||||
|
topStencilFile = os.path.join(outputdir, "topStencil.scad")
|
||||||
|
solid.scad_render_to_file(topStencil, topStencilFile,
|
||||||
|
file_header=f'$fa = 0.4; $fs = 0.4;', include_orig_code=True)
|
||||||
|
renderScad(topStencilFile, os.path.join(outputdir, "topStencil.stl"))
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
|
************************************************/
|
||||||
File diff suppressed because it is too large
Load Diff
|
|
@ -0,0 +1,459 @@
|
||||||
|
// Generated by SolidPython 1.0.1 on 2020-11-03 14:22:51
|
||||||
|
$fa = 0.4; $fs = 0.4;
|
||||||
|
|
||||||
|
|
||||||
|
rotate(a = 180, v = [1, 0, 0]) {
|
||||||
|
difference() {
|
||||||
|
scale(v = [1, 1, -1]) {
|
||||||
|
difference() {
|
||||||
|
linear_extrude(height = 1.4500000000) {
|
||||||
|
offset(r = 1.0000000000) {
|
||||||
|
import(file = "/home/luca/projects/anykey/stencil/anykey-x2-EdgeCuts.dxf", origin = [0, 0]);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
translate(v = [0, 0, 0.1500000000]) {
|
||||||
|
linear_extrude(height = 1.4500000000) {
|
||||||
|
translate(v = [0, 0, 0]) {
|
||||||
|
import(file = "/home/luca/projects/anykey/stencil/anykey-x2-EdgeCuts.dxf", origin = [0, 0]);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
}
|
||||||
|
}
|
||||||
|
}
|
||||||
|
linear_extrude(center = true, height = 0.6000000000) {
|
||||||
|
translate(v = [0, 0, 0]) {
|
||||||
|
import(file = "/home/luca/projects/anykey/stencil/anykey-x2-PasteTop.dxf", origin = [0, 0]);
|
||||||
|
}
|
||||||
|
}
|
||||||
|
}
|
||||||
|
}
|
||||||
|
/***********************************************
|
||||||
|
********* SolidPython code: **********
|
||||||
|
************************************************
|
||||||
|
|
||||||
|
import pcbnew
|
||||||
|
from pcbnew import wxPoint
|
||||||
|
import numpy as np
|
||||||
|
from kikit.common import *
|
||||||
|
from kikit.defs import *
|
||||||
|
from kikit.substrate import Substrate, extractRings, toShapely, linestringToKicad
|
||||||
|
from kikit.export import gerberImpl, pasteDxfExport
|
||||||
|
import solid
|
||||||
|
import solid.utils
|
||||||
|
import subprocess
|
||||||
|
from kikit.common import removeComponents, parseReferences
|
||||||
|
|
||||||
|
from shapely.geometry import Point
|
||||||
|
from kikit import pcbnew_compatibility
|
||||||
|
|
||||||
|
|
||||||
|
OUTER_BORDER = fromMm(7.5)
|
||||||
|
INNER_BORDER = fromMm(5)
|
||||||
|
MOUNTING_HOLES_COUNT = 3
|
||||||
|
MOUNTING_HOLE_R = fromMm(1)
|
||||||
|
HOLE_SPACING = fromMm(20)
|
||||||
|
|
||||||
|
def addBottomCounterpart(board, item):
|
||||||
|
item = item.Duplicate()
|
||||||
|
item.SetLayer(Layer.B_Paste)
|
||||||
|
board.Add(item)
|
||||||
|
|
||||||
|
def addRoundedCorner(board, center, start, end, thickness):
|
||||||
|
corner = pcbnew.PCB_SHAPE()
|
||||||
|
corner.SetShape(STROKE_T.S_ARC)
|
||||||
|
corner.SetCenter(wxPoint(center[0], center[1]))
|
||||||
|
corner.SetArcStart(wxPoint(start[0], start[1]))
|
||||||
|
if np.cross(start - center, end - center) > 0:
|
||||||
|
corner.SetAngle(fromDegrees(90))
|
||||||
|
else:
|
||||||
|
corner.SetAngle(fromDegrees(-90))
|
||||||
|
corner.SetWidth(thickness)
|
||||||
|
corner.SetLayer(Layer.F_Paste)
|
||||||
|
board.Add(corner)
|
||||||
|
addBottomCounterpart(board, corner)
|
||||||
|
|
||||||
|
def addLine(board, start, end, thickness):
|
||||||
|
line = pcbnew.PCB_SHAPE()
|
||||||
|
line.SetShape(STROKE_T.S_SEGMENT)
|
||||||
|
line.SetStart(wxPoint(start[0], start[1]))
|
||||||
|
line.SetEnd(wxPoint(end[0], end[1]))
|
||||||
|
line.SetWidth(thickness)
|
||||||
|
line.SetLayer(Layer.F_Paste)
|
||||||
|
board.Add(line)
|
||||||
|
addBottomCounterpart(board, line)
|
||||||
|
|
||||||
|
def addBite(board, origin, direction, normal, thickness):
|
||||||
|
"""
|
||||||
|
Adds a bite to the stencil, direction points to the bridge, normal points
|
||||||
|
inside the stencil
|
||||||
|
"""
|
||||||
|
direction = normalize(direction) * thickness
|
||||||
|
normal = normalize(normal) * thickness
|
||||||
|
center = wxPoint(origin[0], origin[1]) + wxPoint(normal[0], normal[1])
|
||||||
|
start = origin
|
||||||
|
end = center + wxPoint(direction[0], direction[1])
|
||||||
|
# addLine(board, end, end + normal / 2, thickness)
|
||||||
|
addRoundedCorner(board, center, start, end, thickness)
|
||||||
|
|
||||||
|
def numberOfCuts(length, bridgeWidth, bridgeSpacing):
|
||||||
|
"""
|
||||||
|
Return number of bridges which fit inside the length and cut length
|
||||||
|
"""
|
||||||
|
count = int(np.floor((length + bridgeWidth) / (bridgeWidth + bridgeSpacing)))
|
||||||
|
cutLength = (length - (count - 1) * bridgeWidth) / count
|
||||||
|
return count, cutLength
|
||||||
|
|
||||||
|
def addFrame(board, rect, bridgeWidth, bridgeSpacing, clearance):
|
||||||
|
"""
|
||||||
|
Add rectangular frame to the board
|
||||||
|
"""
|
||||||
|
R=fromMm(1)
|
||||||
|
|
||||||
|
corners = [
|
||||||
|
(tl(rect), wxPoint(R, 0), wxPoint(0, R)), # TL
|
||||||
|
(tr(rect), wxPoint(0, R), wxPoint(-R, 0)), # TR
|
||||||
|
(br(rect), wxPoint(-R, 0), wxPoint(0, -R)), # BR
|
||||||
|
(bl(rect), wxPoint(0, -R), wxPoint(R, 0)) # BL
|
||||||
|
]
|
||||||
|
for c, sOffset, eOffset in corners:
|
||||||
|
addRoundedCorner(board, c + sOffset + eOffset, c + sOffset, c + eOffset, clearance)
|
||||||
|
|
||||||
|
count, cutLength = numberOfCuts(rect.GetWidth() - 2 * R, bridgeWidth, bridgeSpacing)
|
||||||
|
for i in range(count):
|
||||||
|
start = rect.GetX() + R + i * bridgeWidth + i * cutLength
|
||||||
|
end = start + cutLength
|
||||||
|
|
||||||
|
y1, y2 = rect.GetY(), rect.GetY() + rect.GetHeight()
|
||||||
|
addLine(board, wxPoint(start, y1), wxPoint(end, y1), clearance)
|
||||||
|
if i != 0:
|
||||||
|
addBite(board, wxPoint(start, y1), wxPoint(-1, 0), wxPoint(0, 1), clearance)
|
||||||
|
if i != count - 1:
|
||||||
|
addBite(board, wxPoint(end, y1), wxPoint(1, 0), wxPoint(0, 1), clearance)
|
||||||
|
addLine(board, wxPoint(start, y2), wxPoint(end, y2), clearance)
|
||||||
|
if i != 0:
|
||||||
|
addBite(board, wxPoint(start, y2), wxPoint(-1, 0), wxPoint(0, -1), clearance)
|
||||||
|
if i != count - 1:
|
||||||
|
addBite(board, wxPoint(end, y2), wxPoint(1, 0), wxPoint(0, -1), clearance)
|
||||||
|
|
||||||
|
count, cutLength = numberOfCuts(rect.GetHeight() - 2 * R, bridgeWidth, bridgeSpacing)
|
||||||
|
for i in range(count):
|
||||||
|
start = rect.GetY() + R + i * bridgeWidth + i * cutLength
|
||||||
|
end = start + cutLength
|
||||||
|
|
||||||
|
x1, x2 = rect.GetX(), rect.GetX() + rect.GetWidth()
|
||||||
|
addLine(board, wxPoint(x1, start), wxPoint(x1, end), clearance)
|
||||||
|
if i != 0:
|
||||||
|
addBite(board, wxPoint(x1, start), wxPoint(0, -1), wxPoint(1, 0), clearance)
|
||||||
|
if i != count - 1:
|
||||||
|
addBite(board, wxPoint(x1, end), wxPoint(0, 1), wxPoint(1, 0), clearance)
|
||||||
|
addLine(board, wxPoint(x2, start), wxPoint(x2, end), clearance)
|
||||||
|
if i != 0:
|
||||||
|
addBite(board, wxPoint(x2, start), wxPoint(0, -1), wxPoint(-1, 0), clearance)
|
||||||
|
if i != count - 1:
|
||||||
|
addBite(board, wxPoint(x2, end), wxPoint(0, 1), wxPoint(-1, 0), clearance)
|
||||||
|
|
||||||
|
def addHole(board, position, radius):
|
||||||
|
circle = pcbnew.PCB_SHAPE()
|
||||||
|
circle.SetShape(STROKE_T.S_CIRCLE)
|
||||||
|
circle.SetCenter(wxPoint(position[0], position[1]))
|
||||||
|
circle.SetArcStart(wxPoint(position[0], position[1]) + wxPoint(radius/2, 0))
|
||||||
|
circle.SetWidth(radius)
|
||||||
|
circle.SetLayer(Layer.F_Paste)
|
||||||
|
board.Add(circle)
|
||||||
|
addBottomCounterpart(board, circle)
|
||||||
|
|
||||||
|
def addJigFrame(board, jigFrameSize, bridgeWidth=fromMm(2),
|
||||||
|
bridgeSpacing=fromMm(10), clearance=fromMm(0.5)):
|
||||||
|
"""
|
||||||
|
Given a Pcbnew board finds the board outline and creates a stencil for
|
||||||
|
KiKit's stencil jig.
|
||||||
|
|
||||||
|
Mainly, adds mounting holes and mouse bites to define the panel outline.
|
||||||
|
|
||||||
|
jigFrameSize is a tuple (width, height).
|
||||||
|
"""
|
||||||
|
bBox = findBoardBoundingBox(board)
|
||||||
|
frameSize = rectByCenter(rectCenter(bBox),
|
||||||
|
jigFrameSize[0] + 2 * (OUTER_BORDER + INNER_BORDER),
|
||||||
|
jigFrameSize[1] + 2 * (OUTER_BORDER + INNER_BORDER))
|
||||||
|
cutSize = rectByCenter(rectCenter(bBox),
|
||||||
|
jigFrameSize[0] + 2 * (OUTER_BORDER + INNER_BORDER) - fromMm(1),
|
||||||
|
jigFrameSize[1] + 2 * (OUTER_BORDER + INNER_BORDER) - fromMm(1))
|
||||||
|
addFrame(board, cutSize, bridgeWidth, bridgeSpacing, clearance)
|
||||||
|
|
||||||
|
for i in range(MOUNTING_HOLES_COUNT):
|
||||||
|
x = frameSize.GetX() + OUTER_BORDER / 2 + (i + 1) * (frameSize.GetWidth() - OUTER_BORDER) / (MOUNTING_HOLES_COUNT + 1)
|
||||||
|
addHole(board, wxPoint(x, OUTER_BORDER / 2 + frameSize.GetY()), MOUNTING_HOLE_R)
|
||||||
|
addHole(board, wxPoint(x, - OUTER_BORDER / 2 +frameSize.GetY() + frameSize.GetHeight()), MOUNTING_HOLE_R)
|
||||||
|
for i in range(MOUNTING_HOLES_COUNT):
|
||||||
|
y = frameSize.GetY() + OUTER_BORDER / 2 + (i + 1) * (frameSize.GetHeight() - OUTER_BORDER) / (MOUNTING_HOLES_COUNT + 1)
|
||||||
|
addHole(board, wxPoint(OUTER_BORDER / 2 + frameSize.GetX(), y), MOUNTING_HOLE_R)
|
||||||
|
addHole(board, wxPoint(- OUTER_BORDER / 2 +frameSize.GetX() + frameSize.GetWidth(), y), MOUNTING_HOLE_R)
|
||||||
|
|
||||||
|
PIN_TOLERANCE = fromMm(0.05)
|
||||||
|
addHole(board, tl(frameSize) + wxPoint(OUTER_BORDER / 2, OUTER_BORDER / 2), MOUNTING_HOLE_R + PIN_TOLERANCE)
|
||||||
|
addHole(board, tr(frameSize) + wxPoint(-OUTER_BORDER / 2, OUTER_BORDER / 2), MOUNTING_HOLE_R + PIN_TOLERANCE)
|
||||||
|
addHole(board, br(frameSize) + wxPoint(-OUTER_BORDER / 2, -OUTER_BORDER / 2), MOUNTING_HOLE_R + PIN_TOLERANCE)
|
||||||
|
addHole(board, bl(frameSize) + wxPoint(OUTER_BORDER / 2, -OUTER_BORDER / 2), MOUNTING_HOLE_R + PIN_TOLERANCE)
|
||||||
|
|
||||||
|
def jigMountingHoles(jigFrameSize, origin=wxPoint(0, 0)):
|
||||||
|
""" Get list of all mounting holes in a jig of given size """
|
||||||
|
w, h = jigFrameSize
|
||||||
|
holes = [
|
||||||
|
wxPoint(0, (w + INNER_BORDER) / 2),
|
||||||
|
wxPoint(0, -(w + INNER_BORDER) / 2),
|
||||||
|
wxPoint((h + INNER_BORDER) / 2, 0),
|
||||||
|
wxPoint(-(h + INNER_BORDER) / 2, 0),
|
||||||
|
]
|
||||||
|
return [x + origin for x in holes]
|
||||||
|
|
||||||
|
def createOuterPolygon(board, jigFrameSize, outerBorder):
|
||||||
|
bBox = findBoardBoundingBox(board)
|
||||||
|
centerpoint = rectCenter(bBox)
|
||||||
|
holes = jigMountingHoles(jigFrameSize, centerpoint)
|
||||||
|
|
||||||
|
outerSubstrate = Substrate(collectEdges(board, "Edge.Cuts"))
|
||||||
|
outerSubstrate.substrates = outerSubstrate.substrates.buffer(outerBorder)
|
||||||
|
tabs = []
|
||||||
|
for hole in holes:
|
||||||
|
tab, _ = outerSubstrate.tab(hole, centerpoint - hole, INNER_BORDER, fromMm(1000))
|
||||||
|
tabs.append(tab)
|
||||||
|
outerSubstrate.union(tabs)
|
||||||
|
outerSubstrate.union([Point(x).buffer(INNER_BORDER / 2) for x in holes])
|
||||||
|
outerSubstrate.millFillets(fromMm(3))
|
||||||
|
return outerSubstrate.exterior(), holes
|
||||||
|
|
||||||
|
def createOffsetPolygon(board, offset):
|
||||||
|
outerSubstrate = Substrate(collectEdges(board, "Edge.Cuts"))
|
||||||
|
outerSubstrate.substrates = outerSubstrate.substrates.buffer(offset)
|
||||||
|
return outerSubstrate.exterior()
|
||||||
|
|
||||||
|
def m2countersink():
|
||||||
|
HEAD_DIA = fromMm(4.5)
|
||||||
|
HOLE_LEN = fromMm(10)
|
||||||
|
SINK_EXTRA = fromMm(0.3)
|
||||||
|
sinkH = np.sqrt(HEAD_DIA**2 / 4)
|
||||||
|
|
||||||
|
sink = solid.cylinder(d1=0, d2=HEAD_DIA, h=sinkH)
|
||||||
|
sinkE = solid.cylinder(d=HEAD_DIA, h=SINK_EXTRA)
|
||||||
|
hole = solid.cylinder(h=HOLE_LEN, d=fromMm(2))
|
||||||
|
return sinkE + solid.utils.down(sinkH)(sink) + solid.utils.down(HOLE_LEN)(hole)
|
||||||
|
|
||||||
|
def mirrorX(linestring, origin):
|
||||||
|
return [(2 * origin - x, y) for x, y in linestring]
|
||||||
|
|
||||||
|
def makeRegister(board, jigFrameSize, jigThickness, pcbThickness,
|
||||||
|
outerBorder, innerBorder, tolerance, topSide):
|
||||||
|
bBox = findBoardBoundingBox(board)
|
||||||
|
centerpoint = rectCenter(bBox)
|
||||||
|
|
||||||
|
top = jigThickness - fromMm(0.15)
|
||||||
|
pcbBottom = jigThickness - pcbThickness
|
||||||
|
|
||||||
|
outerPolygon, holes = createOuterPolygon(board, jigFrameSize, outerBorder)
|
||||||
|
outerRing = outerPolygon.exterior.coords
|
||||||
|
if topSide:
|
||||||
|
outerRing = mirrorX(outerRing, centerpoint[0])
|
||||||
|
body = solid.linear_extrude(height=top, convexity=10)(solid.polygon(
|
||||||
|
outerRing))
|
||||||
|
|
||||||
|
innerRing = createOffsetPolygon(board, - innerBorder).exterior.coords
|
||||||
|
if topSide:
|
||||||
|
innerRing = mirrorX(innerRing, centerpoint[0])
|
||||||
|
innerCutout = solid.utils.down(jigThickness)(
|
||||||
|
solid.linear_extrude(height=3 * jigThickness, convexity=10)(solid.polygon(innerRing)))
|
||||||
|
registerRing = createOffsetPolygon(board, tolerance).exterior.coords
|
||||||
|
if topSide:
|
||||||
|
registerRing = mirrorX(registerRing, centerpoint[0])
|
||||||
|
registerCutout = solid.utils.up(jigThickness - pcbThickness)(
|
||||||
|
solid.linear_extrude(height=jigThickness, convexity=10)(solid.polygon(registerRing)))
|
||||||
|
|
||||||
|
register = body - innerCutout - registerCutout
|
||||||
|
for hole in holes:
|
||||||
|
register = register - solid.translate([hole[0], hole[1], top])(m2countersink())
|
||||||
|
return solid.scale(toMm(1))(
|
||||||
|
solid.translate([-centerpoint[0], -centerpoint[1], 0])(register))
|
||||||
|
|
||||||
|
def makeTopRegister(board, jigFrameSize, jigThickness, pcbThickness,
|
||||||
|
outerBorder=fromMm(3), innerBorder=fromMm(1),
|
||||||
|
tolerance=fromMm(0.05)):
|
||||||
|
"""
|
||||||
|
Create a SolidPython representation of the top register
|
||||||
|
"""
|
||||||
|
print("Top")
|
||||||
|
return makeRegister(board, jigFrameSize, jigThickness, pcbThickness,
|
||||||
|
outerBorder, innerBorder, tolerance, True)
|
||||||
|
|
||||||
|
def makeBottomRegister(board, jigFrameSize, jigThickness, pcbThickness,
|
||||||
|
outerBorder=fromMm(3), innerBorder=fromMm(1),
|
||||||
|
tolerance=fromMm(0.05)):
|
||||||
|
"""
|
||||||
|
Create a SolidPython representation of the top register
|
||||||
|
"""
|
||||||
|
print("Bottom")
|
||||||
|
return makeRegister(board, jigFrameSize, jigThickness, pcbThickness,
|
||||||
|
outerBorder, innerBorder, tolerance, False)
|
||||||
|
|
||||||
|
def renderScad(infile, outfile):
|
||||||
|
infile = os.path.abspath(infile)
|
||||||
|
outfile = os.path.abspath(outfile)
|
||||||
|
subprocess.check_call(["openscad", "-o", outfile, infile])
|
||||||
|
|
||||||
|
def shapelyToSHAPE_POLY_SET(polygon):
|
||||||
|
p = pcbnew.SHAPE_POLY_SET()
|
||||||
|
print(polygon.exterior)
|
||||||
|
p.AddOutline(linestringToKicad(polygon.exterior))
|
||||||
|
return p
|
||||||
|
|
||||||
|
def cutoutComponents(board, components):
|
||||||
|
topCutout = extractComponentPolygons(components, "F.CrtYd")
|
||||||
|
for polygon in topCutout:
|
||||||
|
zone = pcbnew.PCB_SHAPE()
|
||||||
|
zone.SetShape(STROKE_T.S_POLYGON)
|
||||||
|
zone.SetPolyShape(shapelyToSHAPE_POLY_SET(polygon))
|
||||||
|
zone.SetLayer(Layer.F_Paste)
|
||||||
|
board.Add(zone)
|
||||||
|
bottomCutout = extractComponentPolygons(components, "B.CrtYd")
|
||||||
|
for polygon in bottomCutout:
|
||||||
|
zone = pcbnew.PCB_SHAPE()
|
||||||
|
zone.SetShape(STROKE_T.S_POLYGON)
|
||||||
|
zone.SetPolyShape(shapelyToSHAPE_POLY_SET(polygon))
|
||||||
|
zone.SetLayer(Layer.B_Paste)
|
||||||
|
board.Add(zone)
|
||||||
|
|
||||||
|
|
||||||
|
from pathlib import Path
|
||||||
|
import os
|
||||||
|
|
||||||
|
def create(inputboard, outputdir, jigsize, jigthickness, pcbthickness,
|
||||||
|
registerborder, tolerance, ignore, cutout):
|
||||||
|
board = pcbnew.LoadBoard(inputboard)
|
||||||
|
refs = parseReferences(ignore)
|
||||||
|
removeComponents(board, refs)
|
||||||
|
|
||||||
|
Path(outputdir).mkdir(parents=True, exist_ok=True)
|
||||||
|
|
||||||
|
jigsize = (fromMm(jigsize[0]), fromMm(jigsize[1]))
|
||||||
|
addJigFrame(board, jigsize)
|
||||||
|
cutoutComponents(board, getComponents(board, parseReferences(cutout)))
|
||||||
|
|
||||||
|
stencilFile = os.path.join(outputdir, "stencil.kicad_pcb")
|
||||||
|
board.Save(stencilFile)
|
||||||
|
|
||||||
|
plotPlan = [
|
||||||
|
# name, id, comment
|
||||||
|
("PasteBottom", pcbnew.B_Paste, "Paste Bottom"),
|
||||||
|
("PasteTop", pcbnew.F_Paste, "Paste top"),
|
||||||
|
]
|
||||||
|
gerberDir = os.path.join(outputdir, "gerber")
|
||||||
|
gerberImpl(stencilFile, gerberDir, plotPlan, False)
|
||||||
|
gerbers = [os.path.join(gerberDir, x) for x in os.listdir(gerberDir)]
|
||||||
|
subprocess.check_call(["zip", "-j",
|
||||||
|
os.path.join(outputdir, "gerbers.zip")] + gerbers)
|
||||||
|
|
||||||
|
jigthickness = fromMm(jigthickness)
|
||||||
|
pcbthickness = fromMm(pcbthickness)
|
||||||
|
outerBorder, innerBorder = fromMm(registerborder[0]), fromMm(registerborder[1])
|
||||||
|
tolerance = fromMm(tolerance)
|
||||||
|
topRegister = makeTopRegister(board, jigsize,jigthickness, pcbthickness,
|
||||||
|
outerBorder, innerBorder, tolerance)
|
||||||
|
bottomRegister = makeBottomRegister(board, jigsize,jigthickness, pcbthickness,
|
||||||
|
outerBorder, innerBorder, tolerance)
|
||||||
|
|
||||||
|
topRegisterFile = os.path.join(outputdir, "topRegister.scad")
|
||||||
|
solid.scad_render_to_file(topRegister, topRegisterFile)
|
||||||
|
renderScad(topRegisterFile, os.path.join(outputdir, "topRegister.stl"))
|
||||||
|
|
||||||
|
bottomRegisterFile = os.path.join(outputdir, "bottomRegister.scad")
|
||||||
|
solid.scad_render_to_file(bottomRegister, bottomRegisterFile)
|
||||||
|
renderScad(bottomRegisterFile, os.path.join(outputdir, "bottomRegister.stl"))
|
||||||
|
|
||||||
|
def printedStencilSubstrate(outlineDxf, thickness, frameHeight, frameWidth, frameClearance):
|
||||||
|
bodyOffset = solid.utils.up(0) if frameWidth + frameClearance == 0 else solid.offset(r=frameWidth + frameClearance)
|
||||||
|
body = solid.linear_extrude(height=thickness + frameHeight)(
|
||||||
|
bodyOffset(solid.import_dxf(outlineDxf)))
|
||||||
|
boardOffset = solid.utils.up(0) if frameClearance == 0 else solid.offset(r=frameClearance)
|
||||||
|
board = solid.utils.up(thickness)(
|
||||||
|
solid.linear_extrude(height=thickness + frameHeight)(
|
||||||
|
boardOffset(solid.import_dxf(outlineDxf))))
|
||||||
|
return body - board
|
||||||
|
|
||||||
|
def getComponents(board, references):
|
||||||
|
"""
|
||||||
|
Return a list of components based on designator
|
||||||
|
"""
|
||||||
|
return [m for m in board.GetModules() if m.GetReference() in references]
|
||||||
|
|
||||||
|
def collectModuleEdges(module, layerName):
|
||||||
|
"""
|
||||||
|
Return all edges on given layer in given module
|
||||||
|
"""
|
||||||
|
return [e for e in module.GraphicalItems() if e.GetLayerName() == layerName]
|
||||||
|
|
||||||
|
def extractComponentPolygons(modules, srcLayer):
|
||||||
|
"""
|
||||||
|
Return a list of shapely polygons with holes for already placed components.
|
||||||
|
The source layer defines the geometry on which the cutout is computed.
|
||||||
|
Usually it a font or back courtyard
|
||||||
|
"""
|
||||||
|
polygons = []
|
||||||
|
for m in modules:
|
||||||
|
edges = collectModuleEdges(m, srcLayer)
|
||||||
|
for ring in extractRings(edges):
|
||||||
|
polygons.append(toShapely(ring, edges))
|
||||||
|
return polygons
|
||||||
|
|
||||||
|
def printedStencil(outlineDxf, holesDxf, extraHoles, thickness, frameHeight, frameWidth,
|
||||||
|
frameClearance, enlargeHoles, front):
|
||||||
|
zScale = -1 if front else 1
|
||||||
|
xRotate = 180 if front else 0
|
||||||
|
substrate = solid.scale([1, 1, zScale])(printedStencilSubstrate(outlineDxf,
|
||||||
|
thickness, frameHeight, frameWidth, frameClearance))
|
||||||
|
holesOffset = solid.utils.up(0) if enlargeHoles == 0 else solid.offset(delta=enlargeHoles)
|
||||||
|
holes = solid.linear_extrude(height=4*thickness, center=True)(
|
||||||
|
holesOffset(solid.import_dxf(holesDxf)))
|
||||||
|
substrate -= holes
|
||||||
|
for h in extraHoles:
|
||||||
|
substrate -= solid.scale([toMm(1), -toMm(1), 1])(
|
||||||
|
solid.linear_extrude(height=4*thickness, center=True)(
|
||||||
|
solid.polygon(h.exterior.coords)))
|
||||||
|
return solid.rotate(a=xRotate, v=[1, 0, 0])(substrate)
|
||||||
|
|
||||||
|
def createPrinted(inputboard, outputdir, pcbthickness, thickness, framewidth,
|
||||||
|
ignore, cutout, frameclearance, enlargeholes):
|
||||||
|
"""
|
||||||
|
Create a 3D printed self-registering stencil.
|
||||||
|
"""
|
||||||
|
board = pcbnew.LoadBoard(inputboard)
|
||||||
|
refs = parseReferences(ignore)
|
||||||
|
cutoutComponents = getComponents(board, parseReferences(cutout))
|
||||||
|
removeComponents(board, refs)
|
||||||
|
Path(outputdir).mkdir(parents=True, exist_ok=True)
|
||||||
|
|
||||||
|
# We create the stencil based on DXF export. Using it avoids the necessity
|
||||||
|
# to interpret KiCAD PAD shapes which constantly change with newer and newer
|
||||||
|
# versions.
|
||||||
|
height = min(pcbthickness, max(0.5, pcbthickness - 0.3))
|
||||||
|
bottomPaste, topPaste, outline = pasteDxfExport(board, outputdir)
|
||||||
|
topCutout = extractComponentPolygons(cutoutComponents, "F.CrtYd")
|
||||||
|
bottomCutout = extractComponentPolygons(cutoutComponents, "B.CrtYd")
|
||||||
|
topStencil = printedStencil(outline, topPaste, topCutout, thickness, height,
|
||||||
|
framewidth, frameclearance, enlargeholes, True)
|
||||||
|
bottomStencil = printedStencil(outline, bottomPaste, bottomCutout, thickness,
|
||||||
|
height, framewidth, frameclearance, enlargeholes, False)
|
||||||
|
|
||||||
|
bottomStencilFile = os.path.join(outputdir, "bottomStencil.scad")
|
||||||
|
solid.scad_render_to_file(bottomStencil, bottomStencilFile,
|
||||||
|
file_header=f'$fa = 0.4; $fs = 0.4;', include_orig_code=True)
|
||||||
|
renderScad(bottomStencilFile, os.path.join(outputdir, "bottomStencil.stl"))
|
||||||
|
|
||||||
|
topStencilFile = os.path.join(outputdir, "topStencil.scad")
|
||||||
|
solid.scad_render_to_file(topStencil, topStencilFile,
|
||||||
|
file_header=f'$fa = 0.4; $fs = 0.4;', include_orig_code=True)
|
||||||
|
renderScad(topStencilFile, os.path.join(outputdir, "topStencil.stl"))
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
|
************************************************/
|
||||||
File diff suppressed because it is too large
Load Diff
Loading…
Reference in New Issue