soldering-iron/src/main.rs

378 lines
10 KiB
Rust

#![no_std]
#![no_main]
mod max6675;
use core::fmt::Write;
use core::write;
use cortex_m::delay::Delay;
use display_interface::DisplayError;
use embedded_graphics::{
mono_font::{iso_8859_1::FONT_10X20, MonoTextStyle},
pixelcolor::BinaryColor,
prelude::*,
text::{Alignment, Baseline, Text, TextStyleBuilder},
};
use embedded_hal::{
digital::v2::{InputPin, OutputPin, ToggleableOutputPin},
timer::CountDown as _,
};
use fugit::{ExtU64, MicrosDurationU64, RateExtU32};
use heapless::String;
use max6675::{Error, FixedU16, Max6675};
use nb::Error::WouldBlock;
use panic_halt as _;
use rp_pico::{
entry,
hal::{
clocks::{self, Clock},
gpio::PinState,
i2c::I2C,
timer::CountDown,
usb::UsbBus,
Sio, Timer, Watchdog,
},
pac::{CorePeripherals, Peripherals},
Pins,
};
use ssd1306::{mode::BufferedGraphicsMode, prelude::*, I2CDisplayInterface, Ssd1306};
use usb_device::{bus::UsbBus as UsbBusTrait, bus::UsbBusAllocator, prelude::*};
use usbd_serial::{SerialPort, USB_CLASS_CDC};
const HYSTERESIS: FixedU16 = FixedU16::const_from_int(5);
const PEAK_TEMPERATURE: FixedU16 = FixedU16::const_from_int(240);
const PREHEAT_TEMPERATURE: FixedU16 = FixedU16::const_from_int(150);
const SOAK_TIME: MicrosDurationU64 = MicrosDurationU64::secs(90);
enum State<'a> {
Off,
Preheat,
Soak(CountDown<'a>),
Reflow,
Cooling,
}
fn print_serial<'a, B: UsbBusTrait>(
serial: &mut SerialPort<'a, B>,
msg: &str,
) -> Result<(), UsbError> {
let buf = msg.as_bytes();
let mut pos = 0;
let mut retry_count = 0;
while pos < buf.len() {
match serial.write(&buf[pos..]) {
Ok(count) => {
pos += count;
retry_count = 0;
continue;
}
Err(UsbError::WouldBlock) if retry_count < 100 => {
retry_count += 1;
continue;
}
Err(err) => return Err(err),
}
}
Ok(())
}
fn println_serial<'a, B: UsbBusTrait>(
serial: &mut SerialPort<'a, B>,
msg: &str,
) -> Result<(), UsbError> {
print_serial(serial, msg)?;
print_serial(serial, "\r\n")
}
fn stringify_display_error(err: DisplayError) -> &'static str {
match err {
DisplayError::InvalidFormatError => "invalid format",
DisplayError::BusWriteError => "bus write error",
DisplayError::DCError => "dc error",
DisplayError::CSError => "cs error",
DisplayError::DataFormatNotImplemented => "data format not implemented",
DisplayError::RSError => "rs error",
DisplayError::OutOfBoundsError => "out of bounds",
_ => "unknown error",
}
}
fn display_text<DI, SIZE>(
display: &mut Ssd1306<DI, SIZE, BufferedGraphicsMode<SIZE>>,
text: &str,
baseline: Baseline,
) -> Result<(), DisplayError>
where
DI: WriteOnlyDataCommand,
SIZE: DisplaySize,
{
let (w, h) = display.dimensions();
Text::with_text_style(
text,
Point::new((w / 2).into(), (h / 2).into()),
MonoTextStyle::new(&FONT_10X20, BinaryColor::On),
TextStyleBuilder::new()
.alignment(Alignment::Center)
.baseline(baseline)
.build(),
)
.draw(display)?;
Ok(())
}
#[entry]
fn main() -> ! {
let mut p = Peripherals::take().unwrap();
let cp = CorePeripherals::take().unwrap();
let mut watchdog = Watchdog::new(p.WATCHDOG);
let clocks = clocks::init_clocks_and_plls(
rp_pico::XOSC_CRYSTAL_FREQ,
p.XOSC,
p.CLOCKS,
p.PLL_SYS,
p.PLL_USB,
&mut p.RESETS,
&mut watchdog,
)
.ok()
.unwrap();
let mut delay = Delay::new(cp.SYST, clocks.system_clock.freq().to_Hz());
let sio = Sio::new(p.SIO);
let pins = Pins::new(p.IO_BANK0, p.PADS_BANK0, sio.gpio_bank0, &mut p.RESETS);
let usb_bus = UsbBusAllocator::new(UsbBus::new(
p.USBCTRL_REGS,
p.USBCTRL_DPRAM,
clocks.usb_clock,
true,
&mut p.RESETS,
));
let mut serial = SerialPort::new(&usb_bus);
let mut usb_dev = UsbDeviceBuilder::new(&usb_bus, UsbVidPid(0x2342, 0x1337))
.manufacturer("lujoga")
.product("Soldering Iron")
.device_class(USB_CLASS_CDC)
.build();
for _ in 0..1000 {
delay.delay_ms(5);
if !usb_dev.poll(&mut [&mut serial]) {
continue;
}
let mut buf = [0u8];
if let Ok(_) = serial.read(&mut buf[..]) {
break;
}
}
let _ = println_serial(&mut serial, "Hello, world!");
let i2c = I2C::i2c0(
p.I2C0,
pins.gpio0.into_mode(),
pins.gpio1.into_mode(),
400.kHz(),
&mut p.RESETS,
clocks.peripheral_clock.freq(),
);
let mut display = Ssd1306::new(
I2CDisplayInterface::new_custom_address(i2c, 0x3c),
DisplaySize128x64,
DisplayRotation::Rotate0,
)
.into_buffered_graphics_mode();
if let Err(err) = display.init() {
let _ = print_serial(&mut serial, stringify_display_error(err));
panic!();
}
let timer = Timer::new(p.TIMER, &mut p.RESETS);
let so = pins.gpio6.into_floating_input();
let cs = pins.gpio7.into_push_pull_output_in_state(PinState::High);
let sck = pins.gpio8.into_push_pull_output();
let mut thermocouple = Max6675::new(cs, sck, so);
let button = pins.gpio15.into_pull_up_input();
let mut relay = pins.gpio17.into_push_pull_output_in_state(PinState::Low);
let mut led = pins.led.into_push_pull_output_in_state(PinState::Low);
let mut button_held = false;
let mut button_cooldown = timer.count_down();
button_cooldown.start(0.secs());
let mut counter = 0;
let mut state = State::Off;
let mut heating = false;
let mut error_counter = 0;
loop {
delay.delay_ms(5);
counter = (counter + 1) % 2000;
if let Ok(_) = button_cooldown.wait() {
let button_pressed = button.is_low().unwrap();
if button_pressed && !button_held {
state = if let State::Off = state {
State::Preheat
} else {
State::Off
};
button_cooldown.start(500.millis());
} else {
button_cooldown.start(0.secs());
}
button_held = button_pressed;
}
if counter % 50 == 0 {
let thermocouple_result = thermocouple.read_temperature(&mut timer.count_down());
if let Some(temperature) = thermocouple_result.as_ref().copied().ok() {
error_counter = 0;
match state {
State::Preheat => {
if temperature < PREHEAT_TEMPERATURE {
heating = true;
} else {
let mut time = timer.count_down();
time.start(SOAK_TIME);
state = State::Soak(time);
}
}
State::Soak(ref mut time) => match time.wait() {
Ok(_) => state = State::Reflow,
Err(WouldBlock) => {
if temperature < PREHEAT_TEMPERATURE {
heating = true;
}
if temperature > PREHEAT_TEMPERATURE + HYSTERESIS {
heating = false;
}
}
Err(_) => unreachable!(),
},
State::Reflow => {
if temperature < PEAK_TEMPERATURE {
heating = true;
} else {
heating = false;
state = State::Cooling;
}
}
State::Cooling if temperature < PREHEAT_TEMPERATURE => {
state = State::Preheat;
}
_ => (),
}
} else {
error_counter += 1;
}
if error_counter >= 4 {
state = State::Off;
}
let mut text: String<12> = String::new();
let text_str;
match thermocouple_result {
Ok(temperature) => {
if let Err(_) = write!(&mut text, "{} °C", temperature) {
text_str = "format error";
} else {
text_str = text.as_str();
}
}
Err(Error::IOError) => {
text_str = "i/o error";
}
Err(Error::OpenThermocouple) => {
text_str = "n/c";
}
};
let _ = println_serial(&mut serial, text_str);
display.clear_buffer();
if let Err(err) = display_text(&mut display, text_str, Baseline::Bottom) {
let _ = println_serial(&mut serial, stringify_display_error(err));
}
let state_str = match state {
State::Off => "OFF",
State::Preheat => "PREHEAT",
State::Soak(_) => "SOAK",
State::Reflow => "REFLOW",
State::Cooling => "COOLING",
};
if let Err(err) = display_text(&mut display, state_str, Baseline::Top) {
let _ = println_serial(&mut serial, stringify_display_error(err));
}
if let Err(err) = display.flush() {
let _ = println_serial(&mut serial, stringify_display_error(err));
}
}
if let State::Off = state {
heating = false;
}
if heating {
relay.set_high().unwrap();
} else {
relay.set_low().unwrap();
}
if counter % 100 == 0 {
led.toggle().unwrap();
}
if !usb_dev.poll(&mut [&mut serial]) {
continue;
}
let mut buf = [0u8; 64];
if let Ok(count) = serial.read(&mut buf[..]) {
let _ = serial.write(&buf[..count]);
}
}
}